Genesis Plastics Welding is one of the medical device industry’s leading contract manufacturing companies specializing in radio frequency (RF) plastics welding of thermoplastic products and components. ecoGenesis™ is the company’s proprietary heat sealing technology – unique to the plastics welding industry – which allows RF welding of polyethylene, polypropylene and nearly any low-loss polymer in film, foam and fabric layers. The technology is an ideal replacement for Polyvinylchloride (PVC) and Polyurethane with "green" phthalate-free plastics as it causes polymers with low dielectric loss factors to respond to RF plastics welding just like PVC. ecoGenesis also aids in cost reduction as it eliminates the need for expensive heat seal additives and enables the substitution of lower cost raw materials. ecoGenesis is available for license within your facility or through use in our FDA-registered contract manufacturing facilities, featuring an ISO Class 7 clean room.

The Genesis medical clean room is a controlled environment that meets the medical device clean room requirements of an ISO Class 7 Standard 14644 clean zone for particle count testing. The clean room features a number of heat sealing processes including impulse welding, sonic welding and RF welding of both polar materials and non-polar materials. Thermoplastics heat sealing of non-polar materials is achieved using ecoGenesis. The clean room also features a gown room that meets the requirements of an ISO Class 8 clean room.

Attention to quality is the foundation of our company’s success. Our quality control supervisors ensure every employee is thoroughly trained as a front-line inspector in each phase of manufacturing. We deliver quality care from the time a prototype is engineered to the time the finished product is shipped to your customers.

Genesis has a large and fast-growing customer roster of medical device, supply and equipment manufacturers. The heat sealing specialist has experience welding medical products such as surgical instrument covers, medical device inflatable components, oxygen hoods, compression therapy and DVT sleeves, cooling caps, disposable warming blankets, cooling therapy products, fluid bladders and drainage bags.