Phillips-Medisize has been serving original equipment manufacturers in virtually every market since 1964 and has established itself as one of the premiere sources for the design and manufacture of custom plastic and metal injection molded components. From surgical instrumentation and drug delivery to orthopedics and testing equipment, Phillips' expertise in the medical device field provides a knowledgeable and trusted source for the successful development of concepts from drawing board to packaged product.

At Phillips' two design development centers, programs begin with the full attention of a cross-functional team of industrial designers, mechanical designers, and project engineers who thoroughly analyze complete program parameters at the design phase. Program managers oversee the entire process, providing supply chain management not only for Phillips-Medisize, but also for component procurement thereby ensuring total in-house control. In addiction, protocol development, validation, and six sigma initiatives are given thorough consideration from the beginning to ensure the highest quality standards are achieved fro each program.

Capitalizing on the success of many programs, a multitude of capabilities are available in-house to facilitate seamless project flow through including – industrial design, design engineering, CAD, finite element analysis (FEA), Moldflow® analysis, rapid prototypes, models, and stereolithography. Integral to the success of each program are the partnerships Phillips forms with its customers which further enhance the overall design and manufacturing process.

Not only do our medical customers benefit from value added capabilities available they also benefit from Phillips' vast experience designing and molding components for multiple industries including consumer, appliance, and electronics. With the desire to follow market trends, medical OEM's have come to depend on Phillips' expertise within these other industries, to help develop user-friendly interfaces for their devices, which consist of features and aesthetics that previously were commonly found on consumer products.

With 20-plus years of experience and over 51 million parts produced for medical OEMs, Phillips is poised to take on the toughest, most demanding medical programs. Phillips' medical device manufacturing services include production, assembly, and packaging capabilities prepared in a Class 100,000 clean room environment which are FDA registered, and operate under good manufacturing practices (GMP) for both high and low volume needs. By employing value-added work cells that include automatic material supply, close tolerance injection molding presses, process monitoring systems, and custom automation for assembly packaging, Phillips is able to ensure compliance to quality requirements, tight control to specifications, and part repeatability for high-volume and high-cavitation production. With over 176,000 square feet dedicated to medical manufacturing Phillips is equipped to handle high volume programs that number in the millions. At the other end of the spectrum, Phillips also has a 46,000 square foot facility dedicated to low volume medical manufacturing. Utilizing flexible work cells and quick changeover tooling, these facilities provide the same attention to quality and use of state-of-the-art technology as their high volume counterparts. Whether low or high volume production, Phillips utilizes a lean manufacturing operational strategy, which streamlines the entire product development process, thereby improving profitability, customer satisfaction, and lead time.

Rounding out the capabilities specifically tailored to medical programs are Phillips' full sterilization selection and management services, which ensure longer life cycles, material compatibility and integrity, and increased cost-effectiveness. Phillips-Medisize has established long-term relationships with sterilization vendors, thereby reducing supply chain complexity and ensuring the sterilization process is optimized.

Serving the medical industry for over three decades, Phillips has been the supplier of choice to manage design through distribution for many of the most respected medical OEMs in the marketplace – medical OEMs who turn to Phillips not only for their capabilities, but also their guarantee of confidentiality. Operating secure facilities with restricted access along with nurturing a culture in which customer information is held in the highest confidence; Phillips is able to protect the trade secrets of their customers.

With extensive experience in medical device molding, assembly, packaging, protocol development, validation, sterilization, and strict adherence to Six Sigma quality efforts corporate wide, Phillips-Medisize's project teams are comprised of some of the most skilled people a company could hope to have working on their program. Phillips' employees teams of people with only one goal in mind – to meet or exceed their customer's expectations for quality, cost, delivery, and overall service. It is this kind of dedication combined with practical experience in medical device manufacturing that will make your product perfect.

About Phillips-Medisize Corporation

Phillips-Medisize is a leading global outsource provider of design and manufacturing services to the medical device and diagnostics, drug delivery and commercial markets. The company has annual sales of just under $500 million with 75% of the total revenue coming from drug delivery, medical device and diagnostic products such as: disposable insulin pens, glucose meters, specialty inhalation drug delivery devices, single use surgical devices and consumable diagnostic components. 

Phillips-Medisize Corporation features a list of blue chip medical device, pharmaceutical and commercial customers. The company partners with its customers to provide design and development services which accelerate speed to market of innovative products and then work with its customers to deploy advanced automated assembly and quality control technologies which reduce manufacturing cost while improving quality. The company’s core advantage is the knowledge of its people to integrate design, molding, and automation to drive low cost and high quality manufacturing solutions. 

Phillips-Medisize Corporation is headquartered in Hudson, WI and employs over 2,100 people in 19 locations throughout the United States, Europe and China. The company also has design centers in Wisconsin, California, and The Netherlands.